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StartTechnologyFundamentalsUnits with deposit
Basics · Units with tank

Open tank units: water at 90°C and oil at 150°C

The simplest, most economical and lowest maintenance construction of the SMART Series. An atmospheric tank (non-pressurized) from which the pump draws the fluid: water up to 90 °C o thermal oil up to 150 °C.

In short

In a unit of open deposit, a pump drives the fluid under pressure from an atmospheric tank through the process, with resistance heating and indirect cooling. It is the base family of the SMART Series: water up to 90 °C (5 models) and oil up to 150 °C (3 models).

Working principle

And ribbon simple and robust

The pump drives the fluid under pressure from the tank—atmospheric, not pressurized—through the consumer, and back to the tank. The stainless steel resistors they heat; a sensor measures the temperature and a control PID modulates heating and cooling to maintain the setpoint.

The cooling is indirect: the plant cooling water passes through a exchanger (in water) or by a submerged coil (in oil) and extracts heat without mixing or contact with the process fluid. Thus the circuit remains isolated and the control stable.

The team can also reverse the pump to empty the mold before disconnecting it; The recovered fluid returns to the tank, which must have the capacity to accommodate it.

Depósito (atmosférico) serpentín / intercambiador resistencias agua de refrigeración (circuito separado) bomba Proceso
Open tank loop with indirect cooling (cooling water does not mix)
Two fluids, one format

Water up to 90 °C · oil up to 150 °C

Water · open tank · ≤ 90 °C
5 models (SMART BASIC, W, 2 W, 4 W, 5 W). Llenado de agua automatic (two solenoid valves). Level by electrode (standard; stainless steel float if the fluid is not conductive, e.g. e.g. with glycol). Indirect cooling by exchanger.
Oil · open tank · ≤ 150 °C
3 models (SMART 2A, 4A, 5A). Fill manual y expansion volume (the oil expands). Level by stainless steel float. Indirect cooling by submerged coil (exchanger can also be used).
Agua · depósito abierto ≤ 90 °C Aceite · depósito abierto ≤ 150 °C Por encima: agua presurizada (≤180 °C) · aceite en circuito cerrado (≤300 °C)
Open Reservoir Ranges and Where to Go Over
Limits and overlaps

How far does it go each fluid

At atmospheric pressure, water does not work with a margin above 90 °C; For a higher temperature it is pressurized. The oil, on the other hand, reaches 150 °C in an open tank; Above it is passed to the closed circuit (180–300 °C).

There are areas of overlap: below 90 °C the water can go both in tank and pressurized, depending on the installation; and in processes below ~140°C compatible with water, a water family offers better transfer at lower cost.

Pressurized water (90–180°C) →

Specs

The two families, at a glance

ParameterWater · open tankOil open tank
Maximum temperature90 °C150 °C
Models5 (BASIC · W · 2 W · 4 W · 5 W)3 (2A 4A 5A)
Heating3 – 36 kW6 – 30 kW
Deposit capacity8 – 70 L20 – 70 L
Pump flow60 – 200 l/min60 – 200 l/min
RefrigerationIndirect (exchanger)Indirect (submerged coil or exchanger)
FillAutomatic (2 solenoid valves)Manual + expansion volume
Level controlElectrode (standard) · stainless steel float with non-conductive fluidstainless steel float
Materials in contactStainless steel resistors, tank, pipes and thermocouple
Larger capacity tank
When emptying the mold with the pump in reverse, the fluid returns to the tank and it must be able to accommodate it without overflowing. That is why Marse sizes the tanks with the largest capacity on the market—up to 70 L in this family.
Security
Safety thermostat, hose rupture and leak monitor, sensor monitor, acoustic alarm and alarm history.
Control PID
PID control of heating and cooling, with four-point control modes. Reading of impulsion, return and ΔT.
Display o TouchScreen
Dos sistemas de control: Display (TG121) o TouchScreen (TG111, 7"). El TouchScreen añade recetas, gráficas y control/monitorización en remoto.

From 90 °C in water, the fluid quality conditions limescale and corrosion over time. We develop it on its own page.

Read: Water quality, lime and corrosion →

The base family, dimensioned to your process

Tell us your temperature, power and flow rate and the configurator sizes the appropriate open tank unit.

In practice Marse

The storage units of the SMART Series

SMART Series

Marse manufactures two open tank families: Water with tank (agua ≤90 °C — modelos SMART BASIC, W, 2 W, 4 W, 5 W) y Oil with tank (oil ≤150 °C — SMART 2A, 4A, 5A models). They share stainless steel construction, indirect cooling, security package and Display (TG121) or TouchScreen (TG111) control. The most common use is mold thermoregulation in plastic injection.

Frequently asked questions

Common questions

¿Qué significa "depósito abierto" o "atmosférico"?

That the equipment tank is at atmospheric pressure: the fluid is not pressurized and the pump takes it from the tank to push it, under pressure, into the process.

What temperature does it reach?

Water up to 90 °C and oil up to 150 °C. Pressurized water (up to 180 °C) or oil in a closed circuit (up to 300 °C) is used on top.

Is the cooling water mixed with the process water?

No. The cooling is indirect: the plant water passes through an exchanger (in water) or through an immersed coil (in oil) and extracts heat without contacting the process fluid. The circuit is isolated.

How is the level and filling controlled?

In water, the level is monitored by an electrode (standard) and filling is automatic (two solenoid valves); If the fluid is not conductive—for example with glycol—the level is designed with a stainless steel float. In oil, the level is monitored by a stainless steel float and filling is manual, with an expansion volume that absorbs the expansion of the oil when it is heated.

What is the reverse pump for?

Allows the mold to be emptied (the consumer drained) before disconnecting it; The recovered fluid returns to the tank. That is why a large tank is advisable: Marse sizes it with the largest capacity on the market, up to 70 L in this family.

How many models are there and what powers do they cover?

Water: 5 models (3–36 kW, 8–70 L tank). Oil: 3 models (6–30 kW, 20–70 L tank). The pump flow reaches up to 200 l/min depending on the model.

Open-tank units

Equipment with marking CE · European conformity
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